High-Quality Replacement Driveline Parts by — PTC Drivelines
Other driveline components from PTC Drivelines that pair with this spider assembly on the Wheel Washer & Wheel Stud.
A Wheel Washer is an important fastening element used for the purpose of ensuring proper distribution of load and support of fastening hardware and mounting surface in wheel assemblies. To install the wheel washer, it should be used with the correct wheel stud, nut, or bolt to create a strong and stable connection. Depending on the wheel assembly design and type of equipment, the washer can also help with correcting the seating and minimizing the occurrence of stress concentration in the fastening area.
Being a reputed Wheel Washer & Wheel Stud Manufacturers in Australia, we design and supply fastening components for many different purposes in automotive, commercial vehicles, construction, mining, agriculture, and earthmoving industries. The specifications of the supplied fastening components vary according to size, material, and type of thread needed. The choice of supplier should be made only after an evaluation of the quality of the supplied products, production methods, compatibility with applications, and ability to meet OEM or aftermarket requirements.
Being Wheel Washer and Wheel Stud Suppliers in Australia, we present replacement and aftermarket parts for various vehicle and heavy machinery wheel assemblies. The availability is dependent upon equipment type, dimensions of components, thread specifications, and OEM part numbers. An experienced supplier can help locate compatible parts by using the part number and/or technical specification and fulfill requirements of a single component or a bulk order.
The purpose of a Wheel Washer lies in distributing the clamping force made by the fastener system over a larger surface. This helps reduce the localized excessive pressure on the wheel mounting surface and sustains the connection to be more uniform. The selection of Wheel Washers depends on the following characteristics: size, thickness, material, fastening type and compatibility with the specific vehicle or equipment.
The working principle of a Wheel Washer implies that it acts as an intermediate contact surface between the fastener and the wheel assembly. After the tightening of the wheel nut or any other compatible fastener, the washer receives and spreads the clamping load on its contact surface. Due to this it allows for effective fastening, retain component alignment when needed and reduce stress levels on the connected surfaces.
Wheel Washers are available in different designs and material configurations to suit specific wheel fastening requirements. The selection of a suitable washer depends on factors such as the wheel assembly design, type of fastener, required load distribution, operating conditions, and compatibility with the vehicle or equipment. Common types of Wheel Washers include the following:
Flat Wheel Washers consist of an easy flat surface with a center hole matching the related fastening element. The primary aim of their usage is to distribute the load over a larger area and decrease the concentration of stress after the installation. Their usage has been made possible by requirements for the design of the relevant fastening system and wheel assembly.
Hardened Wheel Washers are made of materials that have been treated with heat or hardened to make them more durable. Such washers are used in situations when a wheel assembly experiences strong fastening loads and harsh operating conditions. Due to the fact that these washers are much harder, they remain in shape and high performing when subjected to repeated loads.
Conical Wheel Washers are manufactured with a cone-shaped profile in order to be used in fastening assemblies that necessitate angled or specially-designed profile surfaces. The shape of a washer allows for proper contact between the fastening element and the wheel assembly.
Spring Wheel Washers are designed with a profile that provides a spring-like action when compressed during fastening. Depending on the application and assembly design, they can help maintain contact pressure within the fastening arrangement and provide resistance against loosening caused by vibration or movement. They must be selected according to the specific fastening requirements and manufacturer recommendations.
Heavy-duty wheel washers were made for use in cases where considerable load and the most laborious operational conditions are involved. In general, their design strength, thickness, and sizes correspond to those required by heavy-duty wheel fastening systems. They may be used in vehicles used for commercial purposes, in construction machinery, in the mining sector, or in agriculture, among other options.
There are many types of wheel studs that are available in the market, with each having its own specifications. The selection of the specific type will depend on many factors such as the design of the hub, information about the thread, wheel design, load-bearing capacity, method of installation, and operating conditions.
Standard wheel studs are those that have been designed for the conventional mounting of wheels. They also have the proper specifications for diameters and threads making them usable in the wheel assembly and the corresponding wheel hubs.
Threaded wheel studs have external threads that enable the wheel nuts to be screwed into them. The threads are essential in ensuring that enough clamping force is achieved for securing the wheel assembly. The wheel studs have been produced in different diameters and lengths and pitch depending on the requirements of the car, machine, and wheel assembly.
Knurled wheel studs have knurled sections mostly located near their mounting ends which fit firmly within the wheel hub when installed. The knurled section ensures that the wheel stud will not turn and will not exit from the mounting hole during installation. It's important to ensure that the knurls fit the hub well for the installation to be done properly without causing damage to the mounting surface.
Heavy duty wheel bolts are designed for specific applications that are subjected to high load, repeated pressure and challenging working conditions. They are typically made using advanced high-strength materials and may be subjected to heat treatment in order to attain the desired mechanical properties. These bolts are frequently used in commercial vehicles, construction vehicles, mining equipment, agricultural vehicles and other heavy duty wheel applications.
Wheel Washers and Wheel Studs are used in heavy-duty wheel assemblies where secure fastening is required under high loads, vibration, and demanding operating conditions. These components are commonly used in mining dump trucks, off-highway vehicles, earthmoving equipment, and other heavy machinery. The required Wheel Washer or Wheel Stud varies according to the machine model, wheel position, hub configuration, and OEM Part Number.
For Komatsu HD785-7, HD785-5, and HD785-2 haulers, Wheel Washers are part of the fastening equipment of wheels. Parts such as 569-20-72840 and 569-22-72840 must be picked in accordance with the machine configuration and OEM specifications. Correct inspection should be provided during the servicing of the wheels, especially when any deformation or damage of the washer occurs.
The equipment in question, namely BEML BH35-2 and BH50M, has application-based Wheel Studs that have been customized for specific wheel hub configurations. Each of the rear and front Wheel Studs has distinct specifications, thus verifying the right wheel position is prescribed before there is a substitution of a Wheel Stud. Parts such as TX4163 and WA4633 need to be matched according to the model of the equipment and its installation needs.
Large mining dump trucks work under extreme loads and constant vibration on harsh terrain. Wheel Washers, wheel studs, nuts and other fastening components are important parts for the wheel assembly. It is necessary to select correct replacement parts depending on the model of the machine, position of the wheel and OEM Part Number requirements.
Often, fastening devices for wheels can be utilized in heavy-duty construction machinery and off-road vehicles, as wheel sets are put through severe and repetitive usage. Based on the application, the entire set of requirements for a wheel can include the appropriate special studs, nuts, washers, and bolts per each location of a wheel on a truck.
Equipment like Komatsu HD1500, BEML BH100, BH60, BH40, and corresponding CAT dump trucks may also require Wheel Washers and Wheel Studs. For such uses, component identification must be done with the correct OEM Part Number, type of machine, and available technical specifications.
|
# |
Brand |
Model |
OEM Part Number |
Product Description |
Position |
|
01 |
KOMATSU |
HD785-7 / HD785-5 |
569-20-72840 |
Wheel Washer Sealed · ISO 9001:2015 |
Other |
|
02 |
KOMATSU |
HD785-2 |
569-22-72840 |
Wheel Washer Sealed · ISO 9001:2015 |
Other |
|
03 |
KOMATSU |
HD785-7 / HD785-5 |
569-22-72840 |
Wheel Washer (Alt) Sealed · ISO 9001:2015 |
Other |
|
04 |
BEML |
BH35-2 / BH50M |
TX4163 |
Wheel Stud — Rear Sealed · ISO 9001:2015 |
Rear |
|
05 |
BEML |
BH35-2 / BH50M |
WA4633 |
Wheel Stud — Front Sealed · ISO 9001:2015 |
Front |
The material used for Wheel Washers and Wheel Studs is selected according to the required strength, load capacity, wear resistance, and operating conditions of the wheel fastening assembly. Material selection may also depend on the vehicle or equipment type, fastening design, and the environmental conditions in which the components are used.
Used widely in the production of washers and certain types of wheel studs, carbon steel is a well-known material for its toughness and suitability for different fastening methods. The properties of this material depend on the amount of carbon it used and its intended application that makes it possible to determine its mechanical properties. Elements made of carbon steel can have a surface treatment or surface covering to protect against various climatic conditions.
Alloy steel contains more alloying substances that improve its properties like tensile strength, toughness, and hardness. This type of steel is usually used in the production of wheel bolts and other parts that must sustain high loads and are subjected to repeated loads. The quality of the alloy depends on its mechanical properties that have to be achieved.
Heat treated steel is steel that undergoes certain processes of heating and cooling to obtain certain mechanical properties. They depend on the type of steel used and the methods of treatment, which can vary in hardness, strength, toughness, and also resistance to deformation.
As a Wheel Washer & Wheel Stud Exporters in Australia supply these components to international markets for use in automotive and heavy equipment applications. Export requirements may involve supplying components according to customer specifications, OEM references, equipment models, and applicable packaging or documentation requirements. Exporters may support overseas buyers with Wheel Washers and Wheel Studs for replacement, maintenance, and aftermarket applications across different industries.
Wheel Washer & Wheel Stud by Equipment Model / OEM Part Number
In selecting wheel washers and wheel studs for heavy-duty machines, the equipment manufacturer, machine type, size of wheel hub, thread specifications, and the part number are taken into consideration. The identification of the appropriate equipment model or OEM part number enhances the compatibility of the spare part with the assembly concerned during repairs and maintenance.
Caterpillar / CAT can be utilized in wheel fastening systems of compatible construction, mining, and earthmoving machinery. The required element must be determined as per the machine type, wheel type, and OEM Part Number. Before any replacement work, it is essential to check all technical details of the required item such as thread sizes, stud length, knurl size, washer thickness, and material characteristics.
Komatsu are produced or selected according to the requirements of fastening for particular models of Komatsu machines. Different machines may have different requirements regarding stud sizes, thread types, different size types of washers, and strength specifications. Thus, the use of OEM Part Number matching method may be a sufficient way to determine the correct element and verify that it is compatible with the wheel hub and assembly.
Produced by Volvo can be applied in compatible wheel assemblies for construction, earthmoving, and other heavy-duty equipment. The required spare part should be chosen depending on equipment type, wheel configuration, fastening specifications, and OEM Part Number. Checking the required specifications and dimensions makes it easy to install the component properly and achieve good
Get the right components for your heavy-duty equipment and wheel assembly requirements. Contact us today for product details, OEM part matching, and bulk requirements.
Years of Unbroken Engineering Expertise
We understand the demanding driveline requirements of mining, construction, earthmoving, and industrial equipment.
We provide driveline components for Komatsu, Caterpillar, Volvo, BEML, and various other heavy-equipment applications.
We offer universal joints, propeller shafts, spider assemblies, driveshafts, yokes, fasteners, couplings, and related components.
We provide components matched to specific equipment applications, helping customers identify the right solution for their requirements.
Our cross-reference information helps customers find suitable PTC components using machine models and original reference numbers.
We use quality-controlled manufacturing processes, alloy-steel forgings, testing facilities, and skilled personnel to maintain product consistency.
We are focused on meeting the growing worldwide demand for quality spare parts for off-highway and industrial equipment.
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PTC Drivelines exports OEM-compatible driveline spare parts to mining and construction operations on five continents. From Kazakhstan coal mines to Australian iron ore operations.
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